Complex productions
with simple processes.
Our speciality.
Flexibility in mass production and highly complex moulds:
From product development, production process planning, prototype production and design, through to mould making, manufacturing, contract work and global export: whether for the automotive industry, the engineering sector or other high-tech fields, we adapt our production processes quickly and efficiently.
Product Development,
Design, Prototyping
- Development of bespoke solutions based on CAD drawings or product designs
- Feasibility studies
- Manufacturability analyses and optimisations using native CAD data
- Process optimisations
- Fast and precise prototype manufacturing
Toolmaking
- 3D CAD Design
- All standard CAD interfaces
- Flexible, parameterised & animated modelling
- Volume-based free-form surfaces
- Data feedback
- Custom-made products
- Sampling up to 100 tonnes in-house and 900 tonnes across the group
- Reverse Engineering
Production Process:
Planning and Simulation
- FEM Analysis
- Springback calculations and compensation via the mould’s geometry
- Calculation of spring and holding forces
- Efficient planning and simulation of production processes
- Automation concepts
Wire EDM
- High-precision contour machining – even for complex geometries and the tightest tolerances
- Up to 525 mm cutting height
- Flexible single-item and batch processing
- We are not afraid to work with aluminium either
- Short response and delivery times
Machining
- 5-axis milling centre, simultaneous
- DMF260/11 linear with moving column
- DMU95 monoBLOCK
- DMU75 monoBLOCK
- Continuous zero-point clamping system
- High availability and great flexibility
- Single-unit and mass production
Stamping and Forming
- Covers and visible parts
- Fastening Technology
- Structural parts
- Extruded and formed parts
- Electrical stamping parts
- Stacked and packed in specially designed reusable containers
- Washing / Passivation
- Tumble finishing
- Manufacturing with special requirements